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ALVA TUNISIA
PRODUCTION UNIT

Description of the work
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ALVA TUNISIA Production Unit

This turnkey project involves the construction of an airbag manufacturing plant for cars. The complex includes a G+2 production unit, annex buildings, a kitchen and company restaurant, as well as various technical facilities. The site was developed with surrounding roads for light and heavy vehicle circulation, ensuring efficient logistics for production operations.

Project Details
Client:ALVA TUNISIA
Location:Chbedda, Ben Arous
Project Completion:2021
Cost:11,500,000 TND
Scope of Work:
  • Earthworks
  • Structural works: reinforced concrete foundations and elevation with various types of slabs (hollow-core slabs, beam and block, solid slabs, etc.)
  • Finishing works: masonry, plastering, waterproofing, epoxy flooring, wood/aluminum/metal joinery, false ceiling, landscaping
  • Special works: high and low voltage electricity, plumbing, air conditioning, heating, fire safety
  • Roads and utilities (VRD)
  • Furnishing
Project Specificities:
  • Extremely tight schedule: Building an 18,000 m² factory in only 10 months, with the first section delivered in just 5 months to allow early production start, required complex site management, meticulous planning, seamless team coordination, and high work pace.
  • Construction during the global COVID-19 pandemic: Executing a project of this scale during worldwide disruptions (travel restrictions, quarantined workers, supply chain issues, strict health measures) was a significant logistical and organizational challenge.
  • Diverse and optimized structural design: Use of different slab types (hollow-core, beam and block, solid slabs) to meet structural and functional space requirements, with ceiling heights reaching up to 7 meters.
Key Figures:
  • Tight deadline: 10 months with partial factory delivery in just 5 months
  • Total covered area: 18,000 m²
  • Production unit area: ~13,000 m²
  • Annex buildings area: 5,000 m²
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